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Total 29 records

    Selection of the Optimal Orientation of Parts in Rapid Prototyping Processes

    , M.Sc. Thesis Sharif University of Technology Amir Hossein Golmohammadi (Author) ; Khodaygan, Saeed (Supervisor)
    Abstract
    Additive manufacturing (AM), also known as Rapid prototyping or D printing, is a new technology for the manufacturing of the physical parts through an additive manner. In the AM process, the orientation pattern of the part is one of the most important factors that significantly affects the product properties such as the build time, the surface roughness, the mechanical strength, the wrinkling, and the amount of support material. The build time and the surface roughness are the more imperative criteria than others that can be considered to find the optimum orientation of parts. In this research, Two method is used to optimize part build orientation (PBO). In the first method a new combined... 

    Investigation of the Effect of Additive Manufacturing Process Parameters on the Geometry of Components Made of Inconel 625 by Direct Metal Deposition

    , M.Sc. Thesis Sharif University of Technology Nankali, Mobin (Author) ; Akbary, Javad (Supervisor) ; Moradi, Mahmoud (Supervisor)
    Abstract
    Additive manufacturing technology (AM) is one of the new methods of rapid prototyping. Experts claim that using this process can produce a prototype of the product with any complex geometry in the shortest possible time. Among the methods of metal additive fabrication, the direct metal layering method with the powder coaxial nozzle has different capabilities and has received much attention by researchers. In this research, we intend to find a relationship between device parameters and the geometry of samples made by direct metal layer method. According to the research, many parameters affect the quality of the samples made by this method, the most effective of which are the three parameters... 

    Design and Analysis of a Robotic Duct Cleaning System

    , M.Sc. Thesis Sharif University of Technology Ghorbani Faal, Siamak (Author) ; Vossoughi, Gholamreza (Supervisor) ; Ghaemi Osgouie, Kambiz (Supervisor)
    Abstract
    Delivering high quality and clean air into occupied spaces is the main goal of Heating, Ventilation and Air Conditioning (HVAC) systems. HVAC systems draw supply air which usually contains fungi and moisture. Fungi and moisture plus organic materials create a good bed for mold growth. Studies prove that duct cleaning process can definitely reduce the amount of pollutants present in the ducts. Hence, it has positive impact on human lives both regarding psychological and physical points of view. Duct cleaning method’s application difficulties and ducts’ unreachable environments motivated duct cleaning firms to employ robots for duct cleaning tasks. Although there are considerable numbers of... 

    Design and Fabrication of a 3D Multiparticle Microfluidic System

    , M.Sc. Thesis Sharif University of Technology Olyanasab, Ali (Author) ; Fardmanesh, Mehdi (Supervisor) ; Annabestani, Mohsen (Co-Supervisor)
    Abstract
    Microfluidic technology is a field of science that deals with the design, implementation, optimization, and testing of fluid systems in small dimensions. This technology has made significant progress in various fields in the last decade, especially in medical engineering. As an interdisciplinary scientific field, this growing technology has many applications in medicine, pharmaceuticals, chemistry, and electronic industries. One of the primary applications of microfluidic devices is the development of "lab-on-a-chip" systems as point-of-care diagnostic tools, such as rapid diagnosis during surgery. A microfluidic system includes various functional modules: sample preparation and fluid... 

    Design and Assessment of Accuracy of a Patient-Specific Drill Guide Template for Thoracic Pedicle Screw Placement

    , M.Sc. Thesis Sharif University of Technology Ashouri Sanjani, Mehran (Author) ; Arjmand, Navid (Supervisor)
    Abstract
    Fusion surgery or fixation of vertebrae in the spine is used to treat scoliosis, fractures, infections, tumors, spinal cord injuries, and disc herniation. In this type of surgery, two or more vertebrae are connected by special screws called pedicle screws to eliminate movement between the vertebrae. Given the serious risks of spinal fusion surgery, if the slightest mistake is made at the entry point or angle of the screw inside the vertebrae, the risk of spinal cord injury is very high, which is one of the complications of fusion surgery. Therefore, in order to increase the accuracy of screw placement, patient-specific template guides are used as drill guides in this operation. For this... 

    Modeling of the Mechanical Behavior of Rapid Prototyped Scaffolds Based on Their Pore Architecture and Introducing a Prototyping Method to Produce Ceramic Scaffolds

    , Ph.D. Dissertation Sharif University of Technology Amirkhani, Soodeh (Author) ; Bagheri, Reza (Supervisor) ; Baghaban Eslaminejad, Mohamad Reza (Supervisor)
    Abstract
    Mechanical behavior of tissue engineering scaffolds plays a key role in their biological performance; however the effect of microstructural features on mechanical behavior of such scaffolds is still under investigation. The objective of this study was to investigate the influence of pore architecture and relative density on mechanical behavior of rapid prototyped scaffolds. In this regard, scaffolds with different cubic, hexagonal and trigonal unit cells were designed. These unit cells were repeated in different arrangements in 3D space to produce different nodal connectivities. The internal dimension of pores varied from 500 to 600 μm. Plastic models of scaffolds then fabricated by 3D... 

    Reducing part Warpage by Optimizing Process Parameters in Selective Laser Sintering

    , M.Sc. Thesis Sharif University of Technology Ahmadi Dastjerdi, Ali (Author) ; Movahhedy, Mohammad Reza (Supervisor) ; Akbari, Javad (Supervisor)
    Abstract
    One of the newest methods of rapid prototyping is SLS . In this day, SLS is more common in compare others methods, because it uses little time and man does not nearly interfere in the producing stages of part which is made by SLS method. Also, sophisticated parts, which cannot be built by other methods, can be produced by SLS method. One of the disadvantages of SLS method is low dimensions accuracy of parts produced in this way. This problem has two major reasons: Shrinkage and Warpage. These two phenomena are created because of ununiformed temperature distribution. Others features which have effect on dimensions accuracy are residual stress, porosity and removing space of between powder... 

    Quick deployment of open-source hardware and software for a dual-channel biosignal recorder

    , Article 2013 IEEE International Conference on Smart Instrumentation, Measurement and Applications, ICSIMA 2013 ; 2013 ; 9781479908431 (ISBN) Zahedi, E ; Sharif University of Technology
    2013
    Abstract
    Access to a prototype during R&D can play a crucial role in early identification of the weaknesses in the design. Under circumstances that a particular commercial subsystem with the exact required specific features is unavailable, the realization of such a prototype can be delayed. In this paper, an example of rapid prototyping for a dual-channel biosignal data acquisition system based on the open-source concept is described. The selected biosignal is the finger photoplethysmogram. Except for Matlab, all other software components are open-source. The hardware design of the optical sensor utilized to record the signals is also open-source, making the system extremely affordable with the... 

    A WiMAX/LTE compliant FPGA implementation of a high-throughput low-complexity 4x4 64-QAM soft MIMO receiver

    , Article Conference Record - Asilomar Conference on Signals, Systems and Computers, 7 November 2010 through 10 November 2010, Pacific Grove, CA ; 2010 , Pages 385-389 ; 10586393 (ISSN) ; 9781424497218 (ISBN) Smolyakov, V ; Patel, D ; Shabany, M ; Glenn Gulak, P ; Sharif University of Technology
    2010
    Abstract
    This paper presents a prototype of a high-throughput 4x4 64-QAM MIMO receiver consisting of a channel matrix QR decomposition, a soft-output K-Best MIMO detector and a Convolutional Turbo Code decoder. The proposed MIMO receiver provides low processing latency and a pipelined architecture scalable to a larger number of antennas and constellation order. Therefore, it is suitable for LTE-Advanced and IEEE 802.16m broadband wireless standards. A rapid prototyping platform interfacing MATLAB with Xilinx ISE was used in the development of the 4x4 64-QAM MIMO receiver. The receiver utilizes 96% of the slice LUTs and 78% of slice registers on Virtex-5 FX130T FPGA, operating at a maximum frequency... 

    Direct laser sintering of metal powders: Mechanism, kinetics and microstructural features

    , Article Materials Science and Engineering A ; Volume 428, Issue 1-2 , 2006 , Pages 148-158 ; 09215093 (ISSN) Simchi, A ; Sharif University of Technology
    2006
    Abstract
    In the present work, the densification and microstructural evolution during direct laser sintering of metal powders were studied. Various ferrous powders including Fe, Fe-C, Fe-Cu, Fe-C-Cu-P, 316L stainless steel, and M2 high-speed steel were used. The empirical sintering rate data was related to the energy input of the laser beam according to the first order kinetics equation to establish a simple sintering model. The equation calculates the densification of metal powders during direct laser sintering process as a function of operating parameters including laser power, scan rate, layer thickness and scan line spacing. It was found that when melting/solidification approach is the mechanism... 

    Direct metal laser sintering of Fe-C-Cu steel powder

    , Article European Powder Metallurgy Congress and Exhibition, Euro PM 2005, Prague, 2 October 2005 through 5 October 2005 ; Volume 3 , 2005 , Pages 41-47 ; 9781899072187 (ISBN) Simchi, A ; Petzoldt, F ; Pohl, H ; European Powder Metallurgy Association ; Sharif University of Technology
    European Powder Metallurgy Association (EPMA)  2005
    Abstract
    Cu-alloyed sintered steels are one of the main product groups in ferrous powder metallurgy (P/M). To expand the application of P/M technology to different sectors of industry and to create new market, it is believed that rapid prototyping and short serial production of sintered parts for functional testing is important. In the present work, rapid prototyping of sintered Fe-C-Cu steel powders by direct metal laser sintering (DMLS) process was studied. Fe, Fe-0.8%C, Fe-2%Cu, Fe-4%Cu, Fe-0.8%C-2%Cu-0.35%P powders were laser sintered in widely varying conditions. The densification and microstructural features of the sintered parts were evaluated. The results revealed that rapid prototyping of... 

    Densification and microstructural evaluation during laser sintering of M2 high speed steel powder

    , Article Materials Science and Technology ; Volume 20, Issue 11 , 2004 , Pages 1462-1468 ; 02670836 (ISSN) Simchi, A ; Asgharzadeh, H ; Sharif University of Technology
    2004
    Abstract
    In the present work, the densification and microstructure of M2 high speed steel powder processed by direct laser sintering method was studied. Test specimens were produced using a 200 W continuous wave CO2 laser beam at different scan rates ranging from 50 to 175 mm s-1. The building process was performed under argon and nitrogen atmospheres in order to evaluate the role of sintering atmosphere. It was found that the sintered density strongly depends on the laser scan rate and thus on the duration time of the laser beam on the surface of the powder particles. Generally, with a decrease in the scan rate higher densification was obtained. However, formation of large cracks and delamination of... 

    Direct laser sintering of iron-graphite powder mixture

    , Article Materials Science and Engineering A ; Volume 383, Issue 2 , 2004 , Pages 191-200 ; 09215093 (ISSN) Simchi, A ; Pohl, H ; Sharif University of Technology
    2004
    Abstract
    In the present work, the role of graphite addition on the laser sintering of iron powder was studied. Powder mixtures containing iron and 0.4, 0.8, 1.2, and 1.6 wt.% graphite were prepared by blending elemental powders. These powders were sintered layer-by-layer under nitrogen atmosphere using a continuous wave CO2 laser beam. A laser power of 70-225 W, scan rate of 50-600 mm s-1, scan line spacing of 0.1-0.3 mm, and layer thickness of 0.1 mm was used. It was found that the processing parameters play a key role on the densification of the iron-graphite powder mixtures. The addition of graphite enhances the densification of the iron powder and improves the surface quality of the laser... 

    On the development of direct metal laser sintering for rapid tooling

    , Article Journal of Materials Processing Technology ; Volume 141, Issue 3 , 2003 , Pages 319-328 ; 09240136 (ISSN) Simchi, A ; Petzoldt, F ; Pohl, H ; Sharif University of Technology
    2003
    Abstract
    An iron based powder blend has been developed for rapid tooling using a direct laser sintering process. The powder consists of a mixture of different elements including Fe, C, Cu, Mo and Ni. High sintering activities were obtained by tailoring the powder characteristics and optimizing the chemical constituents. The manufacturing of complex-shaped parts is possible at rates of 6.75 cm3/h according to CAD data. The residual porosity is less than 5 vol.%. The bending strength is around 900 MPa and the artifact hardness is 490 HV30. To further improve the service life of tools, the processed parts are sintered again in a vacuum furnace at 1260 °C for 30 min. This enables to manufacture precision... 

    Wind energy conversion system based on DFIG with open switch fault tolerant six-legs AC-DC-AC converter

    , Article Proceedings of the IEEE International Conference on Industrial Technology, Cape Town ; February , 2013 , Pages 1656-1661 ; 9781467345699 (ISBN) Shahbazi, M ; Zolghadri, M. R ; Poure, P ; Saadate, S ; The Institute of Electrical and Electronics Engineers (IEEE); IEEE Industrial Electronics Society (IES); IEEE Technology Management Council; IEEE Region 8; IEEE South Africa Section IE/IA/PEL Joint Chapter ; Sharif University of Technology
    2013
    Abstract
    Continuity of service of wind energy conversion systems as well as their reliability and performances are some of the major concerns in this power generation area. Six-legs AC/DC/AC converters are normally used in modern wind energy systems like as in the system with a doubly-fed induction generator (DFIG). A sudden failure of the converter can lead to the total or partial loss of the control of the phase currents and can cause serious system malfunction or shutdown. Therefore, to prevent the spread of the fault to the other system components and to ensure continuity of service, fault tolerant converter topologies associated to quick and effective fault detection and compensation methods... 

    FPGA-based reconfigurable control for fault-tolerant back-to-back converter without redundancy

    , Article IEEE Transactions on Industrial Electronics ; Volume 60, Issue 8 , May , 2013 , Pages 3360-3371 ; 02780046 (ISSN) Shahbazi, M ; Poure, P ; Saadate, S ; Zolghadri, M. R ; Sharif University of Technology
    2013
    Abstract
    In this paper, an FPGA-based fault-tolerant back-to-back converter without redundancy is studied. Before fault occurrence, the fault-tolerant converter operates like a conventional back-to-back six-leg converter, and after the fault, it becomes a five-leg converter. Design, implementation, and experimental verification of an FPGA-based reconfigurable control strategy for this converter are discussed. This reconfigurable control strategy allows the continuous operation of the converter with minimum affection from a fault in one of the semiconductor switches. A very fast detection scheme is used to detect and locate the fault. Implementation of the fault detection and of the fully digital... 

    Analyzing chor specifications by translation into FSP

    , Article Electronic Notes in Theoretical Computer Science ; Volume 255 , 2009 , Pages 159-176 ; 15710661 (ISSN) Roohi, N ; Salaun, G ; Mirian, H ; Sharif University of Technology
    2009
    Abstract
    A choreography specifies activities and interactions among a set of services from a global point of view. From this specification, local implementations or peers can be automatically generated. Generation of peers that precisely implement the choreography specification is not always possible: this problem is known as realizability. This paper presents an encoding of the Chor choreography calculus into the FSP process algebra. This encoding allows to: (i) validate and verify Chor specifications using the FSP toolbox (LTSA), (ii) generate peer protocols from its choreography specified in Chor, (iii) test for realizability of the Chor specification, and (iv) generate Java code from FSP for... 

    An improved methodology for design of custom-made hip prostheses to be fabricated using additive manufacturing technologies

    , Article Rapid Prototyping Journal ; Volume 18, Issue 5 , 2012 , Pages 389-400 ; 13552546 (ISSN) Rahmati, S ; Abbaszadeh, F ; Farahmand, F ; Sharif University of Technology
    Emerald  2012
    Abstract
    Purpose - The purpose of this paper is to present an improved methodology for design of custom-made hip prostheses, through integration of advanced image processing, computer aided design (CAD) and additive manufacturing (AM) technologies. Design/methodology/approach - The proposed methodology for design of custom-made hip prostheses is based on an independent design criterion for each of the intra-medullary and extra-medullary portions of the prosthesis. The intra-medullar part of the prosthesis is designed using a more accurate and detailed description of the 3D geometry of the femoral intra-medullary cavity, including the septum calcar ridge, so that an improved fill and fit performance... 

    Design and manufacture of a wax injection tool for investment casting using rapid tooling

    , Article Tsinghua Science and Technology ; Volume 14, Issue SUPPL. 1 , 2009 , Pages 108-115 ; 10070214 (ISSN) Rahmati, S ; Rezaei, M. R ; Akbari, J ; Sharif University of Technology
    2009
    Abstract
    A rapid wax injection tool of a gearbox shift fork was designed, simulated, and manufactured using rapid prototyping and rapid tooling technology to save time and cost of producing wax models used for the investment casting process. CAE simulation softwares, in particular, MoldFlow, are used to get wax injection moulding parameters such as filling parameters, temperature profiles, freeze time, speed, and pressure. The results of this research were compared with conventional wax model production methods. The criteria of such comparison were based upon parameters such as time, cost, and other related characteristics, which resulted in saving of 50% in time and 60% in cost. In this research,... 

    Dimensional accuracy analysis of wax patterns created by RTV silicone rubber molding using the Taguchi approach

    , Article Rapid Prototyping Journal ; Volume 13, Issue 2 , 2007 , Pages 115-122 ; 13552546 (ISSN) Rahmati, S ; Akbari, J ; Barati, E ; Sharif University of Technology
    2007
    Abstract
    Purpose - Dimensional accuracy analysis of wax model created by room temperature vulcanization (RTV) silicone rubber molding to be used in investment casting is presented. The purpose of this paper is to discuss the effective parameters of dimensional accuracy in RTV tooling technique. Design/methodology/approach - After producing a pattern by stereolithography (SLA) and then creating the RTV silicone rubber mold by the SLA pattern, dimensional accuracy of wax models produced by RTV tool are analyzed. Design of experiments (DOE) using the Taguchi approach is used for analysis and determination of optimum condition. Findings - Experiments show that the dimensional accuracy in RTV technique is...