Sharif Digital Repository

The main purpose in this thesis is the finite element simulation of thermal barrier coatings (TBC), subjected to residual stresses due to the coating process followed by thermo-mechanical fatigue loadings. This finite element modeling is performed in the ABAQUS software. In order to consider the actual condition of thermal barrier coating, models are defined based on a SEM image including real roughness and porosity of coating layers using image processing technique.
Two-step residual stress taking into account both coating process of bond coat and top coat layer is performed. Pre- heating of substrate and bond coat in order to reach comperessive stresses in coating layers has been... 

Because of the high operating temperature, interconnect surface tends to be oxidized and Cr2O3 oxide layer will be created on the surface. This phenomenon is undesirable due to decreasing electrical conductivity, so a preservative coating is needed to improve the interconnect properties. In this paper, a dense perovskite thin film was successfully synthesized on a ferritic stainless steel (type 430) substrate by a sol-gel dip coating method. This coating improved chemical stability, oxidation behavior of the substrate and decreased cathode poisoning. The lanthanum chromite was coated on the substrate by sol-gel dip coating process. First, during a hydrolyze process, a stable sol was made up... 

Addition of heavy metal cations such as manganese and nickel in low zinc phosphating bath increases the corrosion resistance of coatings and provides more suitable substrates for painting (especially electrophoretic painting). In addition, due to accelerating property and low cost availability of heavy metal cations such as Mn, multi– cationic phosphating is cost effective. In the present study, chemical composition and operating parameters of zinc - calcium - manganese Tri- cationic phosphating solution were optimized. Then the effects of various parameters such as phosphating time, bath temperature and pH on properties of coating were investigated. According to the results, about 1 g/L was... 

Vitamin C is one of the essential ingredients for the survival of human beings, animals and plants. This vitamin is an ester that in its structure there is a cyclic ester, an alkene Factor (C = C) and four hydroxyl factor (OH). This vitamin is a white solid, water-soluble and non-toxic that exists in many fruits, especially citrus. Its presence in the diet of human resistance them against infections increases. The main factor causing acidic property in vitamin C is the presence of OH groups attached to the alkene. Various forms of vitamin C exists in pharmaceutical collection of European countries. Since the tablet form because of the many advantages including being economical compared with... 

In this thesis Blackening of electroless nickel-phosphorous coating and the effect of TiO2 anti-reflection coating on optical properties of coating was investigated. In the first step, electroless nickel coatings with different amounts of phosphorous on 1050 aluminium substrate deposited. In second step, blackening of coatings by chemical and electroche-mical methods have studied and in final step, effect of TiO2 antireflection coatings with different amount of Pluronic F127 on the optimum black surface and properties of coating investigated. Chemical blackening performed in nitric acid and effect of acid concenteration, Blackening time and temperature studied. optimized condition was... 

Wettability is the cause of many interactions today and is definitely effective in almost all processes where liquid and solid phases are in contact. Wetting controls by surface engineering can accelerate the process in the industry or improve the quality of daily life. Therefore, the fabrication of complex surfaces with a specific purpose and different wettability has attracted the attention of researchers. In this thesis, silica nanoparticles were synthesized to create roughness and reduce contact between surfaces and liquids at first. Then, using chemical compounds to reduce the surface energy, a transparent (94.20%) superhydrophobic and oleophobic coating was created on the glass. The... 

In recent years, nanodiamond (ND) has been used as reinforcement in polymeric nanocomposites in order to improve mechanical properties, thermal conductivity, etc. The surface of nanodiamond has several functional groups which make it appropriate adsorbent. In this study, nanodiamond was modified with dodecylamine corrosion inhibitor and was utilized (1wt %) in epoxy based nanocomposite. Fourier transform infrared spectroscopy (FTIR) analysis was used to confirm the surface modification of Nanodiamond. In order to estimate the loading amount of corrosion inhibitor, thermogravimetric analysis was investigated. FE-SEM analysis demonstrated nanoparticle dispersibility in epoxy matrix. Regarding... 

In this study solid lubricants MoS2 nanoparticles with average size 50 nm and hard ZrO2 nanoparticles with average size 51 nm were used in watts bath and Ni/ZrO2-MoS2 composite coatings were prepared by pulse plating technique. Effect of current density, frequency, duty cycle, surfactant type and concentration of particles in the electrolyte on the amount of particles in the coatings were investigated and optimum conditions were determined to create composite coatings. Scanning Electron Microscopy (SEM) and x-ray diffraction (XRD) analysis were performed to study the morphology, structure, chemical composition of coatings. Corrosion testing of coatings by potentiodynamic polarization in... 

Selection of appropriate coating system is the most important subject in corrosion control of buried pipelines. Corrosion control of buried pipelines is achieved by using a combination of barrier coatings and cathodic protection (CP). Applying barrier coating can decrease the protection current of CP. However, at the coating holidays the pipeline act as cathode generating hydroxyl ion and hydrogen electrochemically. Therefore the selected coating should be compatible with the alkaline condition.This research focuses on evaluating of an epoxy-tar and a urethane-tar based coating. Coatings performance has been tested by accelerated corrosion test methods (i.e. Salt spray according to ASTM... 

In order to prevent electrostatic attraction on non-conductive surfaces, the most practical solution is to put antistatic coatings to reduce surface resistance. Nano tin oxide coatings are designed to produce surfaces with antistatic properties in the resistance range of 108-1012 Ω/cm. In this project, using a simple method, low temperature, without heat treatment and without the use of additive (dopant), tin oxide films with antistatic property were placed on the glass. Further, in order to obtain a coating with a suitable morphology and structure to increase the surface conductivity, the synthesis of tin oxide using the sol-gel method at ambient temperature was used. And to place the... 

In this study, MOF / PAN hybrid nanoparticles have been used as active anti-corrosion inhibitors for the first time. At first, UIO-66, PANI, and hybrid nanoparticles were synthesized based on different weight percentages of UIO-66. Their functional groups, crystal structure, nanoparticle morphology, porosity structure, stability and thermal performance were investigated using FT-IR, XRD, FE-SEM, BET, and TGA analyses, respectively. The type of nanoparticle structure formation was investigated by TEM images. The particle size distribution along with their surface charge was determined using DLS analysis. Inhibitory properties of nanoparticles were evaluated by TOEFL polarization method and... 

Ni-SiC nanocomposite coatings are considered as corrosion resistant coatings with better tribological properties. In order to get superior properties, the amount of added particles should be increased. But high concentration of particles has some drawbacks such as low adhesion to substrate, probability of cracking in coating due to heat expansion coefficient difference between substrate and coating and also embrittlement of coating and low elasticity. In this study, the possibility of producing Ni-SiC nanocomposite coatings with FGM structure was investigated. SiC particles concentration was 5 to 80 g/l and the current density was between 3 to 5 A/dm¬2. The pH of bath and temperature was... 

Dye–sensitized solar cell (DSSC) includes (a) A transparent conductive oxide coated glass substrate, (b) Semi conductive film, (c) Dye adsorbed on this film, (d) Redox couple electrolyte and (e) A counter electrode which can reduce redox couple.In this study, selection of a nanostructured pattern for increasing absorption efficiency of a DSSC based on TiO2 has been considered. For this purpose, using carbon nanotubes (CNTs) in fabrication of photoelectrode has been proposed. Therefore, at the first TiO2–CNT nanocomposites contained various percent of carbon nanotube was coated on fluorinated tin oxide (FTO) conductive glasses via sol–gel dip coating method. Then DSSCs were assembled by... 

At a unit in zirconium production plant under the supervision of Soure Co. nuclear grade zirconium is produced. In the process it is required that hafnium get separated from Zirconium. Zirconium and hafnium separation are performed by nitric acid (4N) and hydrochloric acid (4N). This isolation environment is considerably corrosive and damaging for the equipment. Powder coating is one of the solutions to deal with the corrosion. To do so, electrostatic powder coating method was used for ECTFE polymer. After the coating, according to spark test, roughness analysis, thickness, elasticity and adhesion; temperature and time of the spraying and the spraying of top coating was determined. In... 

In this study, the photocatalytic activity and hydrophilicity of coat improved using Nitrogen and Vanadium elements as dopant in TiO2 coating. By using vanadium and nitrogen elements and silica prelayer, a titania coating was deposited on the soda-lime glass substrate by sol-gel dip coating method to produce self-cleaning surface. XRD and FTIR analyses were done on the powders after heat treating at in 450˚C for 30 min. XPS analysis was done for investigation of N replacement in titania structure. The band-gap energy of formed anatase was derived using UV-Vis analysis. The coating morphology and thickness were also investigated by SEM. Hydrophilicity of coatings was determined by measuring... 

In this study, the synthesis conditions of polyaniline were optimized in order to produce a blend based on polypropylene (PP) containing polyaniline (PANI) with the electrical conductivity in the antistatic range. A form of PANI that has adequate electrical conductivity and thermal stability, which is suitable for melt-mixing and melt-spinning conditions, was synthesized. Thermal stability and electrical conductivity of polyaniline were investigated by thermal gravimetric analysis (TGA), differential calorimetric analysis (DSC) and high-temperature electrical conductivity. It was found that the synthesized PANI has required thermal stability and electrical conductivity (106 ohm.cm) at the... 

In this thesis the effects of vibro absorbing coating on vibration behavior of an aluminum sheet and also on a stiffened aluminum panel are investigated using experimental approach. Since there wasn't any information available about the used coating, to find its viscoelastic material properties, the method mentioned in ASTM E756-05 standard is employed and corresponding tests are performed.
In the next step, an analytical solution developed for the aluminum sheet with viscoelastic coating and the obtained results compared with experimentation, in order to find its prediction accuracy for loss in “loss factor” of the system in presence of coating.
To study the effect of... 

In this study, cationic polyurethane resin was synthesized by use of the reflux technique under N2 atmosphere. At first TDI was reacted with GMS to form prepolymer with terminal –NCO, also DBTDL was used as catalyst. This prepolymer was then reacted for chain-lengthening with N-methyl diethanolamine compound containing tertiary nitrogen atoms. The chain-lengthened product was then converted into an ammonium compound or cationic compound, by reacting with HCl as reactive hydrogen containing compound. The structure of product was studied by FT-IR spectroscopy. Then the cationic product was used as adduct resin with commercial tow-components polyurethane with proportion of 25%wt, 50%wt and... 

The aim of this project is electrodeposition of Cu/Ni-P multi-layer coating and investigating the nucleation and growth mechanisms of the deposits. To evaluate the effect of the selected bath on the kinetics of the process and deposition, cyclic voltammetry and chronoamperometry studies were conducted and electrodeposition mechanism was obtained three-dimensional instantaneous nucleation and growth controlled by diffusion. Potentiostatic pulse-deposition method with potential steps -0.3 and -1.1 V vs SCE was selected for deposition of Cu/Ni-P multi-layers. In order to demonstrate the effect of monolayer thickness on the properties of the final coating, multiple layers with various monolayers... 

Intumescent paints are coatings designed for passive fire protection of steel and other materials. In this research, the performance of water-based intumescent coating with vinyl acetate resin for cellulose fire conditions and epoxy-based coatings for hydrocarbon fire conditions has been investigated. The fire resistance of coatings was evaluated according to the ASTM E119 standard for water-based coating and UL1709 standard for epoxy-based intumescent coating. For the water-based intumescent coating, the expansion of char was investigated in a furnace with a temperature of 800°C for 1 hour. Thermal decomposition was studied by thermogravimetric analysis (TGA). Also, flammability was...