Sharif Digital Repository

Connecting titanium and aluminum alloys is widely used in different industries such as transportation, chemical, aircraft manufacturing, etc. Friction stir welding is one of the methods of joining these two metals. In order to obtain a sound joint, the formation of intermetallic phases in the interface must be controlled. One of the ways to control these phases is the use of an interlayer, which in this research is the interlayer applied by plasma electrolytic oxidation method with different current densities and coating times. In this regards, first the optimal parameters of friction stir welding were determined. Then, Ti6Al4V and Al6061-t6 welding was performed in the presence of... 

In many previous Polymer Electrolyte Membrane Fuel Cell (PEMFC) models,the catalyst distribution in Catalyst Layer (CL) was assumed to be uniform and there are just a few models which consider variation of catalyst loading across the CL. In this research, a half-cell PEMFC cathode model is applied to investigate the effect of catalyst loading in CL plane under the land and channels of bipolar plates. In addition, the agglomerate model which has been shown to be more complete representation of the fuel cell CL is used. It is necessary to mention, in many previous PEMFC models, the catalyst layer was treated as a pseudohomogenous layer. In both models, the micro structure of CL and its effect... 

Plasma electrolytic oxidation process (PEO) is now recognized as a relatively new method in surface engineering. In this process, formation of micro arcs resulted from electric discharges on the surface of the specimen in the appropriate electrolyte, is used to ionize the gas layer which has enshrouded the specimen. In the present study, ceramic coating on aluminized steel was produced by PEO process and the effects of the influential parameters were comprehensively investigated. For this purpose, coating on the aluminized steel with dimension of 25×30 mm² was produced under different condition of processing time from 1 to 15 minutes, current density from 10 to 20 A/dm², frequency from 50 to... 

During this research, ceramic coatings on titanium substrate were prepared by plasma electrolytic oxidation process at a constant current density. Effect of different parameters such as frequency, current density, additives and time on the characteristics of the coated samples was studied. Composition, structure and elemental distribution of the coatings were studied by XRD, SEM and wave-length dispersive spectroscopy (WDS), respectively. Various tests were carried out to calculate the amount of coatings porosity. Pin-On-Disk method was used to evaluate erosion resistance of coatings. Corrosion and erosion-corrosion behaviors of the coatings were studied in 3.5wt% sodium chloride aqueous... 

Plasma electrolytic oxidation (PEO) is currently recognized as an effective coating method on active metals such as magnesium. In this method, through occurrence of strong electric discharges on the surface of the anode accompanied by electrochemical and thermo-chemical reactions at plasma environment, a relatively thick ceramic coating with complex compounds grows on the metal surface which significantly improves its properties. Regarding the influence of PEO electrical parameters on the morphology and other properties of the coating, the objective of the present study is to prepare a quality ceramic coating on AZ31 magnesium alloy substrate via setting the process parameters, such as... 

Plasma Electrolytic Oxidation is a new and promising method for synthesis of oxide layers and coatings on light metals such as titanium and aluminum. This method is a fast, easy and economicalway to produce TiO2 layers on Ti substrate. Photocatalytic properties of TiO2 can be improved with doping of other elements such as metals and non-metals by expanding its band gap which is in UV area of light spectrum in to visible area.Photocatalytic properties of TiO2 is also dependent on surface area and grain size, oxide layers which has been produced with PEO process has a high surface area due to its porosity. Voltage, electrolyte and additives concentration are among parameters which can affect... 

Aluminum and its alloys have wide applications in industry and recently researches have been expanded in this area. The main reasons are unique features of aluminum corrosion resistance and high strength to weight ratio. The fundamental problem of aluminum is low wear resistance that leads to be worn in industrial applications. For more efficiency of titanium, extensive efforts have been made for solving this problem, one of the best solutions is coating. Plasma electrolyte Oxidation (PEO) is a novel method to create ceramic coatings on metals to improve wear and corrosion resistance. In this research micro and nano Si3N4 particles were added to electrolyte to create alumina-silicate... 

In this study, the aging of the LiFePO4/graphite cell was investigated in two different types of 18650 Li-ion batteries during cycling at various C-rates (0.5, 1, 2, 3, 4C) and high temperature under long-term cycling. An amount of 20% Capacity loss was considered as the end of the cycling. Batteries with a capacity of 1500 mAh after this capacity drop, experience 60, 120, 1502, and 2155 cycles, at the rates of 4, 3, 2, and 1C , and batteries with capacity of 1400 mAh was also 60, 360, 1100, 1000, and 805 cycles at a rate of 0.5C. Capacity decrease of the cell is in linear relationship with cycle number and the slope of the capacity-fading line increases with elevating current rate. Aging... 

The elastic field is one of the challenges in optimizing the lifetime and capacity of the lithiumion batteries. Graphite nanoparticles have been widely used in Li-ion batteries, due to their mechanical, thermal and electrical properties. During the lithiation, chemical reactions occurred in the electrolyte, which forms a solid electrolyte interphase(SEI) in the surrounding of nanoparticles as well as stress fields inside the nanoparticles. Therefore, the purpose of this research is to examine the effects of the surface/interface on diffusion induced stresses(DIS) within core-shell nanosphere due to non-uniform distribution of eigenstrain fields. Due to the mechanical behavior of the phases,... 

The elastic field is one of the challenges in optimizing the lifetime and capacity of the lithium-ion batteries. Graphite nanoparticles have been widely used in Li-ion batteries, due to their mechanical, thermal and electrical properties. During the lithiation, chemical reactions occurred in the electrolyte, which forms a solid electrolyte interphase(SEI) in the surrounding of nanoparticles as well as stress fields inside the nanoparticles. Therefore, the purpose of this research is to examine the effects of the surface/interface on diffusion induced stresses(DIS) within core-shell nanosphere due to non-uniform distribution of eigenstrain fields. Due to the mechanical behavior of the phases,... 

This thesis deals with a theoretical and experimental investigation of different approaches for reduction of electronic recombination in the semiconductor/Dye interface of dye sensitized solar cells (DSSC) including dye coverage, core-shell structures and energy level distributions. Interface of ZnO/TiO2 in the core-shell structure have been studied by density functional theory and the energy level distribution of surface atoms, recombination and Fermi level changes, open circuit voltage and surface dipole distributions have been discussed.
The presence of TiO2 shell increases the ZnO surface dipole moment, and shifts the ZnO conduction and valence bands to higher energies. Also, it... 

Saturation molality for a number of single and mixed aqueous electrolyte solutions containing NaCl, Na2CO3, and K2SO4, was measured at atmospheric pressure over a wide range of temperature. In order to check the repeatability of the experimental data, the experiments were replicated three times and average of the results was considered as final saturation molality. Experimental data of saturation molality for single electrolyte solutions were correlated using the modified UNIFAC–Dortmund model to account for the shortrange interaction. Binary interaction parameters, between water molecules and ionic species were also reported. For the long-range interactions between the ionic species in... 

In this project, a ceramic biocompatible coating was applied on Titanium which is included Hydroxyapatite by AC Plasma Electrolyte Oxidation method. First, coating was performed in 5 different solutions and various duration in 500mA/Cm2 as a current density. Then, by microscopic and macroscopic images and size of porosity and also thickness of coat, 3 solutions were chosen for adding nanoparticles: Solution 1 which includes NaH2PO4 and Ca(CH3COO)2 , Solution 3 which includes Ca(CH3COO)2 and Na-Beta G and Solution 4 which includes Ca(H2PO4)2, HMP, NA2(EDTA) and Ca(CH3COO)2 . Also the time 10 minutes was chose as a appropriate time. The average of the porosities size in solution 1 was about... 

Plasma electrolytic oxidation (PEO) was implemented to produce a ceramic coating on AZ31 magnesium alloy, using an alternate power source (AC), in a silicate based electrolyte containing zirconia nanoparticles in different concentrations. Prior to adding nanoparticles to electrolyte, working parameters such as current density, frequency and coating duration were examined and studied concerning the equipment and coating conditions. And after reaching the optimized condition, ZrO2 nanoparticles were added to the electrolyte to create composite coatings. To examine the properties of the coatings before and after the creation of composite PEO coatings, scanning electron microscopy (SEM) was used... 

Plasma Electrolytic Oxidation (PEO) method was used for the preparation of ceramic coatings on Aluminum 5052 substrate in a silicate-based electrolyte containing different concentrations of ZrO2 nanoparticles. Before the addition of nanoparticles into the electrolyte, determining process parameters including current density, coating time, and frequency were examined carefully. After studying corrosion behavior, thickness, and coating morphology in different circumstances, the frequency of 50Hz, the current density of 150mA/cm2, and the coating time of 20 minutes were chosen as the optimum parameters. After that and with the usage of those parameters, ZrO2 nanoparticles were added to the... 

Hydroxyapatite-Graphene Nanocomposite coatings were formed on Ti-6Al-4V alloy by Plasma electrolytic oxidation. PEO electrolyte contains calcium acetate and calcium glycerophosphate. The effect of adding graphene to PEO electrolyte on the corrosion, mechanical, and biocompatibility properties of the coating investigated. Before adding graphene to the electrolyte, working parameters such as voltage, current density, process time were optimized using scanning electron microscopy (SEM), potentiodynamic polarization test, and thickness measurement. Examination of the coating morphology showed that due to thermal stresses, surface cracks formed at Voltages above 350 V. The results of the... 

Magnesium alloys are used in various industries, due to their excellent combination of low density, high strength to weight ratio and biocompatibility. However, a main drawback of Mg alloys is their poor corrosion and tribological behavior which could be improved by different surface treatments such as plasma electrolytic oxidation (PEO). Recently, PEO method as a simple and economic process is used to provide thick ceramic coating on Mg alloys. Based on some problems in zirconia coating on Mg substrates, two step PEO coating was introduced. The aim of the present study is to prepare and investigate the properties of zirconia-containing coating by two-step PEO process on the AZ31 Mg alloy... 

This thesis demonstrate a new hybrid Plasma Electrolytic Oxidation (PEO)-Hydrothermal method to produce a nano-structured TiO2 layer over a titanium substrate. Microstructural characterization was carried out by using a FE-SEM to explore nano scale structural changes due to hydrothermal treatment. More over EDS was used to analyse elements of the coating. The FE-SEM images confirmed formation of a 3D network consisting “nano flakes+nano fibers”after 6 or 12 hours and a ”sea urchin like nanostructure+nano fibers” after 24 hour. To improve the performance of nano-structured photoelectrodes, different electrolytes were studied to achieve maximum amount of anatase phase. the best results was... 

In recent years, magnesium and its alloys have been considered as biodegradable implants, but they corrode in the body before natural process of damaged organs recovery is completed. In this investigation PEO operation was used for corrosion control and effect of different parameter such as number of operation steps, electrolyte type, time and operation voltage on coating properties was studied. Scanning electron microscopy was used for investigating of morphology of coats and to determine chemical composition and phase of coats EDS analysis and X-ray diffraction were used. The corrosion resistance of samples were evaluated by potentiodynamic polarization and electrochemical impedance (EIS)... 

Plasma electrolytic oxidation is the novel surface engineering technology that used as the low cost and eco-friendly method for improvement of corrosion resistance and wear resistance of Mg and Ti alloys. The aim of this investigation is firstly joint the Ti and Mg, then optimization of coating process condition of Ti-Mg couple for achieve the best corrosion and wear resistance of coating. For this purpose, initially Ti and Mg were joint together by friction stir welding treatment and then the effect of coating variable such as type of electrolyte, coating voltage, coating time and the concentration of the bath constitute, on the coating properties were investigated, and then the effect of...