Sharif Digital Repository

Flow stress and ductility behaviors of the annealed and severely deformed Al were investigated at warm deformation temperatures. Constrained groove pressing (CGP) method as a severe plastic deformation process was used. The tensile test was carried out at the temperature range of the 298-573 K and strain rate range of 0.001-0.1 s−1 to present the elevated temperature deformation behavior utilizing hyperbolic sine constitutive equation. The flow stress of the CGPed sample is increased with the number of CGP passes and decreased with temperature. Dynamic recovery and strain softening are found as main restoration mechanisms. Flow stress amounts are not remarkably affected by the strain rate.... 

To investigate the flow stress evolution in further straining of severely deformed Al sheets, a comprehensive model which considers both mechanical and metallurgical alterations is needed. In this study, constrained groove pressing (CGP) as a severe plastic deformation method, and a flat rolling process for further straining are utilized. Using basic mechanical models, strain and strain rate were calculated for this process. Dislocation density and flow stress evolutions were predicted by utilizing initial mechanical data, considering the ETMB (Y. Estrin, L. S. Toth, A. Molinari, and Y. Brechet) dislocation density model. Based on these model predictions, the combination of the CGP process... 

The deformation behavior of solid solution-treated AA6061 tubes in a novel severe plastic deformation process named Tube Channel Pressing has been assessed. In order to do so, an analysis based on the finite element method and dislocation density model is utilized, and microhardness measurement is carried out to verify the trends of analysis results. By comparing FEM results with experimental data, the optimized geometrical parameters controlling the deformation behavior of the tube in tube channel pressing are determined to obtain the best strain homogeneity and minimum dimensional changes in tube  

The effects of severe plastic deformation on properties of AA1100 and AA2024 including the ultrasound velocity and the shear strength during multi-axial compression (MAC) are studied. Additionally, optical microscopy, scanning electron microscopy, and X-ray energy-dispersive spectroscopy are utilized. For both AA1100 and AA2024, an opposite trend is reported in the shear strength and the sound velocity versus deformation strain of MAC. At high strain range, AA1100 and AA2024 samples reach a plateau in the strength due to the occurrence of dynamic recovery. On the other hand, the sound velocity is shown to decrease 11% and 15% for AA1100 and AA2024, respectively. Furthermore, the... 

The effects of die geometry on the deformation behavior of aluminum 6061 alloy tube in a novel severe plastic deformation (SPD) process called tube channel pressing (TCP) were studied using the Abaqus 6.10 software. Using the optimized die geometry, 1 to 3 passes of TCP is imposed not only to validate the simulation results, but also to investigate the performance of TCP as a SPD process. The finite element method (FEM) simulation results show that the moderated plastic strain, the lower inhomogeneity in distribution of plastic strain, and the lower risk of fracture during process can be obtained using the proper die geometry. In addition, the imposed strain is a mixture of shear strain and... 

The hot deformation behavior of nickel-base superalloy UDIMET 720 in solution-treated conditions, simulating the forging process of the alloy, was studied using hot compression experiments. Specimens were deformed in the temperature range of 1000 °C to 1175 °C with strain rates of 10-3 to 1 s-1 and total strain of 0.8. Below 1100 °C, all specimens showed flow localization as shear band through the diagonal direction, with more severity at higher strain rates. A uniform deformation was observed when testing between 1100 °C and 1150 °C with dynamic recrystallization as the major flow softening mechanism above 1125 °C. Deformation above γ' solvus temperature was accompanied with grain boundary... 

We investigate eigenvectors of rank-one deformations of random matrices B = A + θuu* in which A ∈ RN×N is a Wigner real symmetric random matrix, θ ∈ R+, and u is uniformly distributed on the unit sphere. It is well known that for θ > 1 the eigenvector associated with the largest eigenvalue of B closely estimates u asymptotically, while for θ < 1 the eigenvectors of B are uninformative about u. We examine O(1/N) correlation of eigenvectors with u before phase transition and show that eigenvectors with larger eigenvalue exhibit stronger alignment with deforming vector through an explicit inverse law 1/θ*-x with θ* := θ + 1/θ. This distribution function will be shown to be the ordinary... 

In this paper, a reduced order model for the nonlinear dynamic analysis of the wind turbine blade under operational loading is presented. The accuracy and efficiency of the proposed model are investigated through various static and dynamic analyses. A comprehensive straightforward formulation for the nonlinear beam model is developed based on different large deformation strain theories. Also, the fluid-structure coupling effects due to quasi-steady aerodynamics and gravitational forces are included. The new matrix expressions are introduced for direct conversion of the developed formulation into the reduced order model (ROM). Thereafter, the ROM based on the Galerkin method is developed... 

Stress-relieved Al-Mn-Si specimens were constrained groove pressed (CGPed) and in the following, cold-rolled under different strains of 0.47, 0.8 and 1.27. Dual strained sheets were isothermally heat treated at 150, 250, and 350 °C. Microstructure survey revealed that generated shear-bands by CGP acted as talent sites for further strain-induced grain boundary migration (SIGBM) during annealing. SEM micrographs pointed out that coarse particles (1 μm <) had not preferential positions within the aluminum matrix and often comminuted into fine dispersoids (0.5 μm >) under heavy strains. Assessment of the softening fraction (Rrec) depicted that greater accumulated strains along with higher... 

In this study, multi-directional forging (MDF) as a severe plastic deformation method, annealing, and compression test at different strain rates are applied on pure aluminum. One of the main observations is when the number of MDF passes is increased, the hardness is risen. The most noticeable reduction in hardness occurs when the MDFed samples are annealed at 350 and 450 °C. Moreover, increasing the number of MDF passes and the strain rate of the compression test cause the increase in the yield stress of the samples. If the MDFed samples are non-annealed or if they are annealed at a maximum temperature of 250 °C, the effect of an increase in the number of passes on the yield stress is more... 

Artificial neural network (ANN) and genetic algorithm were used in this study to obtain a relatively high flow stress in compression tests for 304 stainless steel. Cold and warm compression were carried out in a temperature range from 20 to 600 °C, strain-rate from 0.001 to 100 S-1 and a strain range from 0.1 to 0.5. Optimum conditions for each case were obtained experimentally and were evaluated by the ANN model. The ANN model was used as fitness function for genetic algorithm. The results indicated that this combined algorithm offers an effective condition for 304 stainless steel, which avoids flow localization, dynamic strain aging, adiabatic shear deformation and void generation. © 2005... 

Recently, isogeometric methodology has been successfully implemented in one-step inverse analysis of sheet metal stamping processes. However, these models are not capable of analyzing forming processes which require severe deformation and/or several forming stages. This paper presents a multi-step inverse isogeometric methodology to enhance the precision of one-step models in predictions of the initial blank, strain distributions, and drawability of the formed parts. This methodology deals with the minimization of potential energy, deformation theory of plasticity, and considering membrane elements. The presented methodology utilizes the NURBS basis functions to create the final, middle, and... 

The dynamic and static softening phenomena in Al-6Mg alloy were studied through interrupted two-stage hot compression test performed isothermally at 480°C and strain rate range of 0.001-0.1 s-1. The interruptions of 29 and 90 s were considered when the true strain reached 0.5. It was concluded that the effect of static softening on the flow stress was not highlighted by extending the interruption at a constant strain rate. Also, it was exhibited that softening rate highly enhanced with the strain rate decrement at a constant time. Moreover, the static and dynamic recrystallization was revealed as the dominant softening mechanisms at low and high strain rates, respectively  

In this research the effects of cold deformation and heating to the semi-solid temperature on microstructure and mechanical properties of cast dendritic and non-dendritic structures of A356 alloy were investigated. To produce the non-dendritic samples, the semi-solid slurry was obtained by electromagnetic stirring and rheoforged and then the samples were heated to semi-solid temperature. In order to impose the deformation to the dendritic and non-dendritic samples, multidirectional forging process was used. Non-dendritic samples were deformed with applying one to three passes of the multidirectional forging and then were kept at the semi-solid range of temperature again. Microstructural and... 

Pure copper processed by a twist extrusion process with a reduced twist-line slope is investigated. Twist extrusion is a severe plastic deformation technique which is promising for scale-up because it allows for processing of relatively large metallic bars. On the way to commercialization, decreasing costs associated with processing is critical for twist extrusion. As one of the measures, reducing the twist-line slope - an important geometrical feature of twist extrusion - can be advantageous in terms of processing costs. The current study seeks to elucidate effects of reducing the twist-line slope on the microstructure, mechanical properties, and their heterogeneity in the processed metal,... 

The current study proposes a simple constitutive model that integrates the kinetics of precipitation during static aging and the kinetics of precipitate dissolution during preheating to deformation temperature to predict the hot flow behavior of AA6063 alloy. The model relates the flow behavior of the age-hardenable alloy to the alloy chemistry, thermal history as well as deformation temperature, strain, and strain rate by means of a physically based model. Different aging conditions, including supersaturated solid solution and overaging conditions with different deformation parameters, were assessed. Each part of the model was in good agreement with those of experimental and other model... 

In this research, a general solution of volume constancy differential equation is presented based on the equation of deformation field for a general process. As the Bezier method is suitable for construction of complex geometries, the solution is used in conjunction with the Bezier method to analyze the equal channel angular extrusion (ECAE) process of rectangular cross section. Thus, a generalized kinematically admissible velocity field is derived from the equation of deformation zone such that the compatibility of the surface representing the deformation zone is fulfilled. The effects of die angle, friction between the billet and die wall, and the angle of outer curved corner, on extrusion... 

In this study, a set of constitutive equation corrected for deformation heating is proposed for a near equiatomic NiTi shape memory alloy using isothermal hot compression tests in temperature range of 700 to 1000 °C and strain rate of 0.001 to 1 s -1. In order to determine the temperature rise due to deformation heating, Abaqus simulation was employed and varied thermal properties were considered in the simulation. The results of hot compression tests showed that at low pre-set temperatures and high strain rates the flow curves exhibit a softening, while after correction of deformation heating the softening is vanished. Using the corrected flow curves, the power-law constitutive equation of... 

Simple compression and microscopy techniques were employed to characterise the microstructural origin of the deformation behaviour of nickel base superalloy IN625 during large strain testing. The alloy exhibited a four-stage strain hardening response similar to that previously reported for low stacking fault energy face centred cubic alloys. At strains lower than about -0.06 (stage A), a falling regime of the hardening rate was observed. This stage was followed by a second stage (stage B) of slow increasing hardening rate, which was found to be coincident with the formation of Lomer-Cottrell locks. The second falling regime of strain hardening (stage C) was seen in the strain range of -0.25... 

A new Voronoi diagram in Laguerre geometry based on closed-pack non-overlapping circles was proposed. This diagram was used to simulate microstructure of severely deformed materials at different applied strains. Grains size and their fractions were introduced by controlling the size and distribution of nuclei. Edge number distribution and neighboring cells edge number along with area distribution of the simulated Voronoi cells were determined. The edge number distribution was observed to fit gamma distribution more accurately. However, due to high inhomogeneity in the microstructure of the deformed samples at low strains, edge number distribution could not be matched by any distribution...