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    Investigating the Possibility of Elimination of Nickel and Replacement of Copper and Silicon Instead of that in A336 Casting Alloy Used in Automotive Pistons

    , M.Sc. Thesis Sharif University of Technology Ghasemali, Mojtaba (Author) ; Varahram, Naser (Supervisor)
    Abstract
    In this research the effect of Si, Cu and Ni alloying elements on the structure and mechanical properties of the A336 alloy is investigated. Expriments were done in two situations, casting and heat treated and the results for all samples with different amount of alloying elements are compared and the effect of heat treating is also investigated. Results show that with increasing the amount of Si and Cu and decreasing the amount of Ni strength and hardness of the cast alloy are 134 MPa and 65 HB and they increase to 187 MPa and 89 HB in heat treated alloy. The elongation and coefficient of linear expansion are decreased from 2.3% and 21.94 μm/m.K to 1.1% and 21.62 μm/m.K. Also the T6 heat... 

    Synergistic strengthening by severe plastic deformation and post-heat treatment of a low-carbon steel

    , Article Steel Research International ; Volume 89, Issue 6 , 2018 ; 16113683 (ISSN) Soleimani, F ; Kazeminezhad, M ; Sharif University of Technology
    Wiley-VCH Verlag  2018
    Abstract
    Low-carbon steel sheets are severely plastic deformed to strains of up to ≈3.48 and subsequently heat treated by conventional annealing followed by water-quenching. Four temperatures are chosen for the annealing below and over the Ac1 and Ac3 transformation lines. The effects of post-deformation heat treatment are investigated by evaluating the microstructure and mechanical properties, including strength, ductility, work hardening capability, and hardness. A maximum increase of 86% in the strength is obtained through intercritical annealing and quenching of the samples subjected to strain of 1.16. It is interesting that both the elongation and ultimate tensile strength values are higher... 

    Preparation of ultrahigh-molecular-weight polyethylene/carbon nanotube nanocomposites with a Ziegler-Natta catalytic system and investigation of their thermal and mechanical properties

    , Article Journal of Applied Polymer Science ; Volume 125, Issue SUPPL. 1 , 2012 , Pages E453-E461 ; 00218995 (ISSN) Amoli, B. M ; Ramazani, S. A. A ; Izadi, H ; Sharif University of Technology
    Wiley  2012
    Abstract
    In this research, ultrahigh-molecular-weight polyethylene (UHMWPE)/multiwalled carbon nanotube (MWCNT) nanocomposites with different nanotube concentrations (0.5, 1.5, 2.5, and 3.5 wt %) were prepared via in situ polymerization with a novel, bisupported Ziegler-Natta catalytic system. Magnesium ethoxide [Mg(OEt) 2] and surface-functionalized MWCNTs were used as the support of the catalyst. Titanium tetrachloride (TiCl 4) accompanied by triethylaluminum constituted the Ziegler-Natta catalytic system. Preparation of the catalyst and the polymerization were carried out in the slurry phase under an argon atmosphere. Support of the catalyst on the MWCNTs was investigated with Fourier transform... 

    A comparative study between friction stir processing and friction stir vibration processing to develop magnesium surface nanocomposites

    , Article International Journal of Minerals, Metallurgy and Materials ; Volume 27, Issue 8 , 2020 , Pages 1133-1146 Bagheri, B ; Abbasi, M ; Abdollahzadeh, A ; Kokabi, A. H ; Sharif University of Technology
    University of Science and Technology Beijing  2020
    Abstract
    Friction stir processing (FSP) can be used to improve surface composites. In this study, a modified method of FSP called friction stir vibration processing (FSVP) was applied to develop a surface composite on AZ91 magnesium alloy. In this technique, the workpiece is vibrated normal to the processing direction. The results illustrated that compared with the FSP method, the FSVP caused a better homogeneous distribution of SiC particles in the microstructure. The results also showed that matrix grains of friction stir vibration processed (FSV-processed) samples ((26.43 ± 2.00) µm) were finer than those of friction stir processed (FS-processed) specimens ((39.43 ± 2.00) µm). The results... 

    Microstructural study of a High Bainite Dual Phase (HBDP) steel austempered at different temperatures

    , Article Defect and Diffusion Forum ; Volume 297-301 , 2010 , Pages 62-67 ; 10120386 (ISSN); 3908451809 (ISBN); 9783908451808 (ISBN) Bakhtiari, R ; Ekrami, A ; Sharif University of Technology
    Trans Tech Publications Ltd  2010
    Abstract
    4340 steel bars were austenitized at 850°C for 1 hour followed by heating at 700°C (ferrite and austenite region) for 90 min and quenching into a salt bath with different temperatures of 300, 350, 400 and 450°C. The steel bars were held for 1 hour at these temperatures before air cooling to room temperature. Various ferrite-bainite microstructures with 34% volume fraction of ferrite and different bainite morphologies were obtained. The results of SEM studies showed that by increasing the austempering temperature, the morphology of bainite varies from lower to upper bainite. According to the T-T-T diagram of the studied steel, the bainite transformation will not complete for the holding time... 

    Mechanical properties of graphene oxide: A molecular dynamics study

    , Article Fullerenes Nanotubes and Carbon Nanostructures ; Volume 24, Issue 9 , 2016 , Pages 594-603 ; 1536383X (ISSN) Khoei, A. R ; Sarkari Khorrami, M ; Sharif University of Technology
    Taylor and Francis Inc 
    Abstract
    In this paper, the mechanical properties of graphene oxide are obtained using the molecular dynamics analysis, including the ultimate stress, Young modulus, shear modulus and elastic constants, and the results are compared with those of pristine graphene. It is observed that the increase of oxide agents (–O) and (–OH) leads to the increase of C–C bond length at each hexagonal lattice and as a result, alter the mechanical properties of the graphene sheet. It is shown that the elasticity modulus and ultimate tensile strength of graphene oxides (–O) and (–OH) decrease significantly causing the failure behavior of graphene sheet changes from the brittle to ductile. The results of shear loading... 

    Fatigue properties of machinable austempered ductile iron

    , Article 16th International Metallurgical and Materials Conference, METAL 2007, 22 May 2007 through 24 May 2007 ; 2007 Tadayon Saidi, M ; Baghersaee, N ; Varahram, N ; Hanumantha Rao, M ; Sharif University of Technology
    TANGER spol. s r.o  2007
    Abstract
    MADI is new engineering material with very desirable properties such as higher strength at the same hardness compared to regular ductile iron, significantly better fatigue performance than regular ductile iron or austempered ductile iron, better machinability than regular austempered ductile iron and similar to as cast ductile iron. In this study,fatigue properties of Machinable Austempering Ductile was investigated using rotary -bend fatigue testing device. Chemical composition of sample was selected on the base of previous work which results in good mechanical properties and low hardness after austempering process. The results of this study,indicates that for an austempered ductile iron... 

    Predicting the ultimate grain size of aluminum sheets undergone constrained groove pressing

    , Article International Journal of Advanced Manufacturing Technology ; Volume 86, Issue 5-8 , 2016 , Pages 1639-1658 ; 02683768 (ISSN) Pouraliakbar, H ; Firooz, S ; Jandaghi, M. R ; Khalaj, G ; Nazari, A ; Sharif University of Technology
    Springer-Verlag London Ltd  2016
    Abstract
    The grain size of constrained groove pressed aluminum has been predicted through the genetic programming approach. “Sheet thickness,” “elongation,” “yield strength,” “ultimate tensile strength,” “total strain,” and “hardness,” along with “primary grain size” of the ultrafine-grained sheets were utilized as input parameters to obtain the ultimate grain size. A total number of 73 available data in the literature were gathered and randomly divided into 60 and 13 sets for algorithm training and testing, respectively. Among the presented models, the one with best performance utilized parameters of total strain, ultimate tensile strength, and primary grain size with 40 chromosomes, 10 head sizes,... 

    Microstructure, Strength, and Wear Behavior Relationship in Al-Fe3O4 Nanocomposite Produced by Multi-pass Friction Stir Processing

    , Article Journal of Materials Engineering and Performance ; Volume 26, Issue 7 , 2017 , Pages 3516-3530 ; 10599495 (ISSN) Eftekhari, M ; Movahedi, M ; Kokabi, A. H ; Sharif University of Technology
    Springer New York LLC  2017
    Abstract
    Aluminum matrix in situ nanocomposite was produced by one to six passes friction stir processing (FSP) with pre-placed Fe3O4 nanoparticles (15-20 nm). Microstructure studies showed that solid-state reactions between the aluminum matrix and Fe3O4 particles during the process led to in situ formation of Al3Fe and Al5Fe2 in the stir zone. Initial Fe3O4 as well as Al-Fe intermetallic compounds (IMCs) particles were homogeneously dispersed in a fine grain matrix after six passes of FSP. Hardness and ultimate tensile strength of the composites were increased 64 and 27%, respectively, compared to the base metal. The reasons were studied in the light of reinforcing particles distribution, formation... 

    Formability of friction stir-welded blanks with different thickness ratios

    , Article Metallurgical and Materials Transactions A: Physical Metallurgy and Materials Science ; Volume 47, Issue 5 , 2016 , Pages 2177-2187 ; 10735623 (ISSN) Kolahgar, S ; Ghaffarpour, M ; Habibi, N ; Kokabi, A. H ; Akbarzadeh, A ; Sharif University of Technology
    Springer Boston 
    Abstract
    Welded sheets with different thicknesses are one of the interesting types of tailor-welded blanks (TWBs) that are widely used in metal-forming industries. In the present work, the formability behavior of different 1100-aluminum TWBs was studied. In this regard, the TWBs were made with different thickness ratios by using friction stir welding (FSW) at different welding rotational speeds (ω). The thickness ratios of 1.0, 1.3, and 1.7 were investigated where the thinner sheets had 1.5 mm thick for all conditions; i.e., the volume of welded material increased when the thickness ratio increased. Macrostructural observations, mechanical investigations, and sheet-forming limit tests were... 

    Ceria reinforced nanocomposite solder foils fabricated by accumulative roll bonding process

    , Article Journal of Materials Science: Materials in Electronics ; Volume 23, Issue 9 , September , 2012 , Pages 1698-1704 ; 09574522 (ISSN) Roshanghias, A ; Kokabi, A. H ; Miyashita, Y ; Mutoh, Y ; Rezayat, M ; Madaah Hosseini, H. R ; Sharif University of Technology
    Springer  2012
    Abstract
    As one of the key technologies for high performance electronic devices, composite solders have been recently developed to improve thermal and mechanical properties of solder joints. In this study, accumulative roll bonding process was used as an effective alternative method for manufacturing high-strength, finely dispersed, void-free and highly uniform Sn-Ag-Cu/CeO 2 nanocomposite solders. Microstructural investigation of nanocomposite solders revealed that homogenous distribution of CeO 2 nanoparticle has been achieved and the eutectic as-cast morphology of the solder changed to recrystallized fine grained structure. As a result of severe plastic deformation during rolling, brittle and... 

    Properties–microstructure relationship in Al–Fe in situ composite produced by friction stir processing

    , Article Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications ; Volume 233, Issue 10 , 2019 , Pages 1955-1965 ; 14644207 (ISSN) Najafi, A ; Movahedi, M ; Sadoughi Yarandi, A ; Sharif University of Technology
    SAGE Publications Ltd  2019
    Abstract
    Effects of Fe particle volume percent (from 0 to 5%) and changing the tool rotation direction in each pass were studied on the microstructure evolution and mechanical properties of the in situ Al/intermetallic composites produced by three passes friction stir processing (FSP) with ∼10 µm Fe particles. Optical and scanning electron microscopes were used for the investigation of the composite homogeneity, formation of Al–Fe intermetallic compounds, and fracture surfaces. Tensile and microhardness tests were also carried out to evaluate the mechanical properties of the composites. Solid-state reactions between the aluminum matrix and Fe particles led to in situ formation of Al3Fe and Al5Fe2... 

    Microstructure, mechanical analysis and optimal selection of 7075 aluminum alloy based composite reinforced with alumina nanoparticles

    , Article Materials Chemistry and Physics ; Vol 178 , August , 2016 , Pages 119–127 ; 02540584 (ISSN) Ezatpour, H. R ; Torabi Parizi, M ; Sajjadi, S. A ; Ebrahimi, G. R ; Chaichi, A ; Sharif University of Technology
    Elsevier Ltd  2016
    Abstract
    Aluminum metal-matrix nanocomposites (AMMNCs) fabricated by conventional stir-casting process usually show high porosity and poor distribution of nanoparticles within the matrix. In the current study, for the improvement of nanoparticles distribution in the aluminum matrix and enhancement of the mechanical properties, a mixture of Al/nano-Al2O3 powders were injected by pure argon gas into the molten 7075 aluminum alloy and this mixture was extruded at high temperature. Mechanical behavior of the final product was investigated by tensile and compression tests, hardness measurements, Scanning Electron Microscopy (SEM), High Resolution Transmission Electron Microscopy (HRTEM) and Optical... 

    Effects of stored strain energy on restoration mechanisms and texture components in an aluminum-magnesium alloy prepared by friction stir processing

    , Article Materials Science and Engineering A ; Volume 642 , August , 2015 , Pages 204-214 ; 09215093 (ISSN) Khodabakhshi, F ; Simchi, A ; Kokabi, A. H ; Gerlich, A. P ; Nosko, M ; Sharif University of Technology
    Elsevier Ltd  2015
    Abstract
    Plates of AA5052 (Al-Mg) alloy in both annealed (solution-treated) and wrought (rolled) temper conditions were subjected to friction stir processing (FSP) at various w/. v pitch ratios from 4 to 28. rev.min/mm. The role of stored strain energy on the evolution of restoration mechanisms and crystallographic texture components were assessed in terms of microstructural features evaluated using electron back-scattered diffraction (EBSD) and transmission electron microscopy (TEM) analysis. The results revealed that FSP significantly refined the grain structure and changed the crystallographic micro-texture components. The grain size of the annealed and wrought alloy was reduced from 49.4 and 9.7.... 

    In-situ aluminum matrix composite produced by friction stir processing using FE particles

    , Article Materials Science and Engineering A ; Volume 641 , 2015 , Pages 380-390 ; 09215093 (ISSN) Sarkari Khorrami, M ; Samadi, S ; Janghorban, Z ; Movahedi, M ; Sharif University of Technology
    Elsevier Ltd  2015
    Abstract
    In-situ aluminum matrix composites were fabricated by 1-3 passes of friction stir process (FSP) using iron (Fe) particles with initial size of 10. μm. Although the initial reinforcing particles were relatively large in size and also agglomerated particles were formed in the obtained composites, all of the processed specimens fractured from the base metal during transverse tensile test. Longitudinal tensile tests revealed that the ultimate tensile strength (UTS) of the composites was up to 43% higher than that of the base metal; however, the strain to fracture of the composites reached to about 0.2. Al-Fe intermetallic compounds (IMCs) formed at the interface of the aluminum matrix and Fe... 

    Microstructure, mechanical analysis and optimal selection of 7075 aluminum alloy based composite reinforced with alumina nanoparticles

    , Article Materials Chemistry and Physics ; Volume 178 , 2016 , Pages 119-127 ; 02540584 (ISSN) Ezatpour, H. R ; Torabi Parizi, M ; Sajjadi, S. A ; Ebrahimi, G. R ; Chaichi, A ; Sharif University of Technology
    Elsevier Ltd  2016
    Abstract
    Aluminum metal-matrix nanocomposites (AMMNCs) fabricated by conventional stir-casting process usually show high porosity and poor distribution of nanoparticles within the matrix. In the current study, for the improvement of nanoparticles distribution in the aluminum matrix and enhancement of the mechanical properties, a mixture of Al/nano-Al2O3 powders were injected by pure argon gas into the molten 7075 aluminum alloy and this mixture was extruded at high temperature. Mechanical behavior of the final product was investigated by tensile and compression tests, hardness measurements, Scanning Electron Microscopy (SEM), High Resolution Transmission Electron Microscopy (HRTEM) and Optical... 

    Improving the mechanical behavior of the adhesively bonded joints using RGO additive

    , Article International Journal of Adhesion and Adhesives ; Volume 70 , 2016 , Pages 277-286 ; 01437496 (ISSN) Marami, G ; Adib Nazari, S ; Faghidian, S. A ; Vakili Tahami, F ; Etemadi, S ; Sharif University of Technology
    Elsevier Ltd  2016
    Abstract
    In this research, Araldite 2011 has been reinforced using different weight fractions of Reduced Graphene Oxide (RGO). Fourier Transform Infrared Spectroscopy (FTIR), Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM) analyses were conducted and it has been shown that introduction of the RGO greatly changes the film morphology of the neat adhesive. Uni-axial tests were carried out to obtain the mechanical characteristics of the adhesive-RGO composites. It has been observed that introducing 0.5 wt% RGO enhances the ultimate tensile strength of the composites by 30%. In addition, single lap joints using neat adhesive and adhesive-RGO composites were fabricated to... 

    Effect of applied stress and bar characteristics on the short-term creep behavior of FRP bars

    , Article Construction and Building Materials ; May , Volume 171 , 2018 , Pages 960-968 ; 09500618 (ISSN) Pournamazian Najafabadi, E ; Bazli, M ; Ashrafi, H ; Vatani Oskouei, A ; Sharif University of Technology
    Elsevier Ltd  2018
    Abstract
    This paper presents the creep behavior of various FRP (GFRP, CFRP, and hybrid) bars in order to investigate the effects of different parameters, including the applied stress levels, bar diameter, and the type of fiber and resin in the creep behavior of FRP bars. The creep strains versus time curves were experimentally obtained for 83 days. Moreover, a statistical study, including analysis of variance (ANOVA) and linear Bayesian regression was conducted to investigate the contribution of the studied parameters. The results showed that in GFRP bars the ratio of ultimate creep strain to the initial elastic strain decreased when the applied stresses on the bars exceeded 30% of their ultimate... 

    Effect of precipitation hardening heat treatment on mechanical and microstructure features of dissimilar friction stir welded AA2024-T6 and AA6061-T6 alloys

    , Article Journal of Manufacturing Processes ; Volume 31 , 2018 , Pages 214-220 ; 15266125 (ISSN) Karami Pabandi, H ; Jashnani, H. R ; Paidar, M ; Sharif University of Technology
    Elsevier Ltd  2018
    Abstract
    The friction stir welding of AA2024-T6 to AA6061-T6 plates with a 4 mm thickness has been studied at constant traverse and rotational speeds of 1000 rpm and 100 mm/min, respectively. The position of alloys and the effects of precipitation hardening heat treatment in retreating and advancing side in the friction stir welding were analyzed. The tool with taper threaded pin was used for welding. Macro and microstructural analysis were investigated by using Optical and Field Emission-Scanning Electron Microscopes (FE-SEM) to check out the welded joints. Micro-hardness and Tensile tests were also done to study mechanical attributes of the joints. Microstructural analysis revealed some grain... 

    Effect of severe plastic deformation on evolution of intermetallic layer and mechanical properties of cold roll bonded Al-Steel bilayer sheets

    , Article Journal of Materials Research and Technology ; Volume 9, Issue 5 , 2020 , Pages 11497-11508 Dehghanpour Baruj, H ; Shadkam, A ; Kazeminezhad, M ; Sharif University of Technology
    Elsevier Editora Ltda  2020
    Abstract
    In this study, evolution of intermetallic layer of the cold roll bonded bilayer of Aluminum-Steel sheets, during severe plastic deformation (SPD) followed by annealing has been investigated. The effect of such evolution on mechanical properties has been discussed. For this purpose, Constrained Groove Pressing (CGP) was used as a SPD process. Field emission scanning electron microscope equipped with energy dispersive spectroscopy and optical microscopy were used for examination of intermetallic compounds morphology and composition. Meanwhile, tensile properties of the bilayer sheets were evaluated. According to microstructural observations, continuous intermetallic layer was formed during...